Because of a new type of coronavirus, disposable masks and N95 masks became hot, and masks were robbed and sold out at almost the same time in various places. The world was “hard to find a mask”. “Tight-fitting and shrinking food” in front reduces the amount of masks. In order to support the front line, many hospitals across the country lack medical masks. Although I do not produce masks, I can provide more advantageous solutions for mask production.
1.Mask machine classification
The common mask production in the market is divided into semi-automatic production and full-automatic production according to the degree of automation. Semi-automatic production generally uses separate equipment to process each part of the mask independently.
The difference between fully automatic and semi-automatic is that the fully automatic mask machine uses PLC, servo motor and other program control to complete the automated production. It can use raw materials to reach 3 to 6 layers (semi-automatic only 1 to 4 layers) and automatically complete the operation, including the production process There are processes such as automatic printing, buried nose bridge strips, folding forming and welding of ear bands, which have the advantages of stable performance, high yield, low defect rate, and easy operation.
(1) Three-dimensional mask making machine (cup type mask machine)
Compared with the flat mask, the three-dimensional mask also includes a body making machine and an ear band welding machine. Butterfly three-dimensional mask making machine / Duckbill (T-shaped) three-dimensional mask body manufacturing machine: It is an automatic three-dimensional mask manufacturing machine with a filter cloth layer. From the raw material feeding to the completion of the finished product, it is a line of automated operations with a maximum production capacity of up to 80 pieces / minute, can easily change the cutter wheel and welding wheel to produce three-dimensional masks of different sizes and models. The produced mask earband is made of elastic non-woven fabric, which makes the wearer’s ears comfortable and pressure-free. The filter effect of the mask filter layer is good, which can be applied to highly polluting industries. Luxury table spot welding machine: This machine is used to weld the earband manually after the mask body, which is easy to operate and can be completed by skilled workers every minute.
The formed mask earband is welded into 8-10 pieces for the upper earband of the three-dimensional mask.
(2) plane mask making machine
Plane mask making machines include: plane mask body manufacturing machine, plane mask inner ear band welding machine, mask outer ear band welding machine, mask band welding machine, etc.
Flat mask body manufacturing machine: It is a machine for producing flat masks. From the raw material feeding to the insertion of the nose bridge line, and then folding and cutting the finished product, all operations are automated in one line, saving labor and time, and the machine’s production capacity is at least At 180 tablets / minute, the standard size of the mask is 175mm (L) × 95mm (W), other specifications can be made according to customer requirements.
Plane mask inner ear band automatic fusion splicing machine: In order to follow the plane mask body, the elastic bands are respectively welded to the left and right sides of the mask body and automatically hemmed to complete a complete ear band mask semi-automatic machine.
Mask external ear band welding machine: After the mask body, the elastic bands are welded to the left and right sides of the mask body to complete a complete semi-automatic machine with outer ear masks.
(3) Shaped mask machine
Conventional mask machines can be divided into flat mask machines and cup-shaped mask machines, as well as special-shaped mask machines. What is a special-shaped mask machine? The special-shaped mask machine is mainly a mask made by multi-layer non-woven fabric plus filter layer, and through the process of folding, cutting and sewing. The special mask machine is different from the flat mask machine. The cup mask machine is different in that it is mainly a folding mask, which requires two layers of welded masks to be stretched to weld the earband. At the same time, some masks with strange shapes can also be shaped masks.
So what type of mask mask machine can be divided into? According to the classification, there are two ways to divide.
First, the folding type, there are trapezoidal mask machine, butterfly mask machine, duck-bill type mask machine,? -Type mask machine. These mask machines are finished products manufactured using a folding process.
Second, weird shape, there are two types of mask machine on the market, pig mouth mask machine, because the shape is weird, you need to make a non-standard mask machine can be tailored.
