On the basis of the preliminary plan, the detailed plan combines the preliminary plan plan, specific PFEP plan, logistics technology and parameters (such as handling technology, storage technology, picking technology, etc.), logistics information technology, logistics operation logic, production flow line, and intelligence Manufacturing parameters, detailed logistics parameters, key link focus, humanistic requirements, etc., through the detailed design of PFEP, the logistics technology is researched, selected, confirmed and applied, the logistics process is sorted, and the intelligent logistics scene is researched and designed. Design the environment, select information technology and refine the building parameters, etc., and finally output a detailed planning plan.
The main output of the detailed planning stage includes the following parts:
1. Architectural space and plane layout plan: refers to each area detailed to each square meter (mainly including receiving and dispatching area, raw material storage area, semi-finished product area, finished product area, container storage area, defective product area, spare parts area , Forklift area, etc.), such as the types of materials stored in the storage area, storage methods, and the placement of appliances, as well as the detailed material flow lines between each area and the specific docking forms with the line side stations.
2. Logistics-related detailed building parameters: The detailed building parameters are mainly used to support the design of the construction drawing of the design institute, mainly including the opening size of the logistics equipment, the equipment lifting port, the three-dimensional warehouse building parameters (levelness, uneven settlement, distance of stiffeners, etc.) , The detailed size of the fire shutter/water curtain size, the number of elevators and elevator parameters, etc.
3. Operation scenario plan: operation scenarios based on the logistics design of each stage of inbound logistics, production logistics, and finished product logistics, such as how each type of material arrives, unloads, stores, exits, and distributes.
4. Production facility configuration plan: refers to the production facilities, equipment type, quantity and capacity requirements selected in the production process, which are strongly related to the production process.
5. Logistics facility configuration plan: including the specific logistics technology selected in each link, the type, quantity and capacity requirements of the logistics equipment and facilities involved.
6. Logistics informatization function requirements: Based on the operation scenario plan and operation logic, the overall framework of the smart factory logistics system informatization is clarified, and on this basis, the informatization function requirements of each link are proposed, mainly including inbound logistics, warehouse management, and material distribution , Finished product logistics, container management, emergency logistics and other links, while clarifying the input, information drive, information collection, output and other information of each process activity node.
7. Logistics operation process logic: the logistics operation logic of the whole process from arrival, unloading, receiving, inspection, storage, distribution, finished product warehousing and shipping, such as basic requirements for material packaging, control of inventory cycle, control of inventory area, Picking and full set of lead time, etc.
8. Visiting channel design plan: Design a visiting channel plan based on the company’s visiting needs, including reference channel direction, main tourist attractions, etc.
9. Factory environmental design plan: factory environmental design including factory humanities, rest, care.
10. Investment budget: Based on the logistics facility configuration plan, and with reference to the prices of domestic mainstream logistics equipment suppliers, a detailed logistics facility investment budget is made to further support corporate decision-making.
In the detailed planning stage, detailed planning and design is required for parts logistics planning, logistics area planning, production flow line design, line-side station space planning, finished product logistics planning, etc., following the “three one” policy, and detailed to ” The planning of “each square meter, each material, and each station” requires coordination with multiple external and internal departments to plan in detail the logistics facilities and equipment at each node and output technical parameters and standards. At this stage, it is necessary to sort out detailed planning elements, define building parameter requirements, and carry out logistics facility configuration and logistics process design.
In the detailed planning stage, it is necessary to consider the connection of buildings, the connection of manufacturing equipment, the connection of logistics equipment, the connection of material/product circulation, the connection of production/process, the connection of planning-execution-operation, the connection of personnel, the connection of logistics, The connection of supporting facilities, the connection of logistics containers, the connection of suppliers/OEMs/customers, the connection of security/access control, the connection of peripheral vehicles, the connection of quality, etc. All the elements of the man-machine material law ring of the entire smart factory are connected.
