Mobile Battery PPG&CCD Integrated Dimension Measurer

The Mobile Battery PPG&CCD Integrated Dimension Measurer is a precision system designed for high-speed, non-contact measurement of pouch/laminated batteries in groups of three. Combining PPG (Projected Profiling Geometry) and CCD imaging, it simultaneously captures critical dimensions—length, width, thickness, and edge contours—with ±0.02mm accuracy in just 5 seconds per triplet.

The camera setup ensures 3D modeling of irregular surfaces, while auto-alignment and AI-driven defect detection reject misshapen units in real time. Compatible with ultra-thin (0.3–5mm) lithium-polymer batteries, it features a dust-sealed enclosure, touchscreen HMI, and SPC reporting for ISO 13485 compliance.

This solution boosts production throughput by 200% compared to single-battery gauges, making it ideal for consumer electronics manufacturers prioritizing speed and quality control.

Key highlights:

  • Focus on pouch/laminated batteries (common in phones/wearables).
  • Emphasizes speed (3s/group) and 3D measurement for flexible formats.
  • Mentions AI defect detection and industry compliance (ISO 13485 for electronics).

The 3D model designed by SolidWorks2023 includes a step format file, which can be opened using other 3D software, and the file package size is 189MB.

Mobile Battery PPG&CCD Integrated Dimension Measurer
Mobile Battery PPG&CCD Integrated Dimension Measurer
Mobile Battery PPG&CCD Integrated Dimension Measurer
Mobile Battery PPG&CCD Integrated Dimension Measurer

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