There are many occupational accidents caused by machinery and equipment. As far as manufacturing is concerned, it accounts for more than 40% of all disaster accidents. In large-scale equipment, there are many “clamping/entanglement”, followed by disasters such as “crushing/friction/scratching”. Here, we will examine Bingo Automata as an example of equipment safety design.
(1) The danger of equipment
The dangers of mechanical equipment can be roughly divided into the following two types.
-1. The danger of machinery
If it is a bingo automatic machine, the following dangerous items can be intercepted.
Dangerous items of machinery |
Commentary
|
(1) Rotational movement |
Rotation of the motor shaft
|
(2) Linear motion, sliding |
Linear motion mechanism of XY table, pick and place
|
(3) Ejection of parts and materials |
not applicable
|
(4) caught in the gap |
Associated with item (2)
|
-2. Non-mechanical hazards
Non-mechanical hazardous items |
Commentary |
(5) Electrical hazard |
Included in the design of electrical systems. It requires the selection of countermeasure standard products for the components used |
(6) Noise and vibration |
not applicable |
(7) Other |
Flammables, chemical dangerous goods, temperature, pressure, dust, poisons, etc.: Not applicable |
(2) Safety design of machinery and equipment
Safety design needs to be added to the following items.
Non-mechanical hazardous items |
Commentary |
Structural safety design |
Mechanical strength: the mounting strength of its loose plug, hook strength, strength of the floor and other |
Appearance safety design |
Dangerous part (sharp edges, etc.) the device is not exposed to the surrounding |
Safety design in the operating field |
Safety of the work area: measures to prevent the drive area, prevent the failure of the safety device, etc. |
(3) For Bingo Automata
Many people approach the device and perform bingo games by operating switches on the hand control panel. Since it does not directly touch the drive components, it uses transparent acrylic to cover the whole as a safety measure.
a) Cover the entire drive part (transparent acrylic plate visible inside)
b) Equipped with a mechanical switch to control the device to stop the cover from opening/closing