Fully automatic high-speed N95 mask production line, including automatic raw material delivery, automatic transportation, cutting nose bridge strips, welding forming, nose bridge filling, ear strap welding, folding, cutting and recycling, and other complete process automation to complete the entire production process from coil raw materials to mask finished products .
Equipment product features:
1. The whole equipment is fully automated.
2. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust.
3. Computer PLC programming control, servo drive, high degree of automation.
4. Automatic tension control of raw materials to ensure the balance of raw material tension.
5. Photoelectric (optical fiber) testing materials to avoid mistakes and reduce waste.
6. Adopt multiple sets of pneumatic components to achieve precise control.
Structure one: raw material placement unit
This module is a raw material placement unit. N95 masks are generally composed of 3-6 layers of cloth (see the mask image above for details). As you can see, this mask machine can make 6-layer masks. When it is necessary to make several layers of masks, just put a few rolls of fabric on the material rack, and the rest is OK.
It mainly realizes the automatic feeding of the fabric, the integration of multi-layer fabric folding and the layered folding, and the fabric is compressed after being folded.
Features:
Photoelectric detection, sensitive identification, motor drive, accurate feeding, alloy material, strong and durable.
Structure 2: Nose bridge feeding & embossing unit
The module mainly includes a fabric stacking structure, a nose bridge line placement structure, a breathing valve cutting structure and waste material collection.
The main purpose is to put the nose bridge line into the fabric of the mask after cutting, and obtain the surface contour through the embossing device.
Features:
Adjustable structure, convenient operation, motor drive, increased efficiency, waste mobile phone, clean and tidy.
Structure three: printing process & welding earband unit
The module mainly includes left and right pad printing structure, ear band cutting structure, labeling structure, feeding structure and folding device.
Mainly realize the functions of text printing on the surface of the mask, fixed-point shear welding of the earband, labeling and folding the mask in half.
Features:
Automatic feeding detection, clear font printing, air cylinder control, stable and reliable, fixed length ear strap cutting, adjustable distance, adjustable welding energy.
Structure 4: Mask cutting & waste disposal unit
The module mainly includes a mask feeding and flattening mechanism, a mask cutting mechanism output structure and an automatic waste recycling mechanism.
It mainly realizes automatic feeding of ear straps, fixed cutting, and placing the cut ear straps in the position specified by the plane mask. The equipment automatically completes the ultrasonic welding of the ear straps and the mask.
Features:
Efficient and convenient feeding, mask in-place detection, cylinder control, stable and reliable, adjustable welding energy, waste recycling, easy to clean.
