M30 Series Metal Detector Simplified Installation Manual
1. Basic Equipment Specifications
| Item | Parameter |
|---|---|
| Applicable Models | M31R/M33R/M33RB/M34R |
| Material | SS304 Stainless Steel |
| Frequency | 10KHz~1MHz Multi-frequency |
| Power Supply | AC100~240V 50/60Hz |
| Operating Temp | -10℃~+45℃ |
2. Pre-installation Requirements
- Install on flat ground, keep away from inverters and high-power cables
- Non-metal area: static metal ≥1.5×aperture height, moving metal ≥2×aperture height
- Independent grounding to avoid ground loop
- Stagger frequency for multiple nearby detectors
3. Mechanical Installation
1. Lift from base only, sling cannot pass through detector opening.
2. Fix unit with four factory insulated plastic feet.
3. Conveyor roller single-side insulation to eliminate ground loop.
4. Cable min bending radius ≥120mm.
4. Electrical Wiring Standard
| Cable Type | Spec |
|---|---|
| Main Power | 0.75~2.5mm² L/Brown N/Blue PE/Green-Yellow |
| I/O Wire | ≥0.5mm², separate AC/DC routing |
- 4A C-type MCB, all wiring via M20 cable gland
- Default PNP input, switchable NPN via jumper; CH1-3 support 10kHz high speed
- Surge protection required for inductive loads
5. Commissioning & Touch Calibration
Power on auto-start; hold screen during boot for 4-point calibration.
Test with certified balls: Φ1.8Fe / Φ2.0Brass / Φ2.5SS
6. Maintenance
- No corrosive cleaner or high-pressure water washing cabinet
- Shift-wise sensitivity test for HACCP/BRC record
- Use genuine spare parts only
7. Troubleshooting
False reject: check ground, vibration & EMI
I/O error: wiring + NPN/PNP setup
Touch fail: recalibrate screen in menu
8. Attached Documents
1. Simplified Installation Manual PN:30577904
2. IPac Guide PN:30395822
3. Spare list, test sample certificates, factory test report
1、设备基础参数
| 项目 | 参数 |
|---|---|
| 适用机型 | M31R/M33R/M33RB/M34R |
| 机身材质 | SS304不锈钢 |
| 工作频率 | 10KHz~1MHz多频 |
| 供电 | AC100~240V 50/60Hz |
| 工作温度 | -10℃~+45℃ |
2、安装前期要求
- 地面平整，远离变频器、大功率线缆
- 无金属区：静止金属≥1.5倍开口高，运动金属≥2倍开口高
- 设备独立接地，杜绝接地环路
- 多台并排安装需错开频率防干扰
3、机械安装
1.从底部吊装，吊绳严禁穿过探测口
2.使用4个原厂绝缘脚垫固定设备
3.输送机滚轮单边绝缘单边接地
4.连接线最小弯曲半径≥120mm
4、电气接线规范
| 线缆 | 规格 |
|---|---|
| 电源线 | 0.75~2.5mm² 棕火蓝零黄绿地 |
| 控制线 | ≥0.5mm²，强弱电分管走线 |
- 标配4A C型空开，线缆经M20格兰头进线
- 输入默认PNP，跳线切换NPN；1-3通道支持10kHz高速
- 感性负载必须加装浪涌保护
5、上电调试与触屏校准
通电自动开机，开机长按屏幕四点校准。
标配试块：Φ1.8铁/Φ2.0黄铜/Φ2.5不锈钢校验灵敏度
6、日常维护
- 禁止强酸溶剂、高压水直喷电控箱
- 每班使用标准试块测试留存记录，满足HACCP/BRC
- 维修优先选用原厂配件
7、简易故障排查
误剔除：检查接地、震动、电磁干扰
IO异常：线路+NPN/PNP参数设置
触屏失灵：系统菜单重新校准
8、配套资料
1.简易安装手册 物料号：30577904
2.IPac服务手册 物料号：30395822
3.备件清单、测试球合格证、出厂检测报告
1. Gerätebasisdaten
| Bezeichnung | Wert |
|---|---|
| Modelle | M31R/M33R/M33RB/M34R |
| Werkstoff | Edelstahl SS304 |
| Frequenz | 10kHz~1MHz Mehrfrequenz |
| Spannung | AC100~240V 50/60Hz |
| Betriebstemp. | -10℃~+45℃ |
2. Vorinstallationsbedingungen
- Ebene Aufstellung, entfernt von Frequenzumrichtern
- Freiraum ohne Metall: fest ≥1,5×Öffnungshöhe, bewegt ≥2×Öffnungshöhe
- Eigene Erdung gegen Erdschleifen
- Mehrere Geräte mit abgestimmter Frequenz installieren
3. Mechanische Montage
Nur von unten heben, keine Gurte durch Öffnung führen. Vier isolierte Kunststofffüße verwenden. Kabelmindestbiegeradius ≥120mm.
4. Elektroverkabelung
| Kabel | Querschnitt |
|---|---|
| Hauptleitung | 0,75~2,5mm² |
| Steuerleitung | ≥0,5mm² |
- 4A C-Automat, Kabel via M20-Verschraubung
5. Inbetriebnahme
Einschalten, Touch-Kalibrierung beim Booten. Prüfung mit Prüfkugeln Φ1,8Fe/2,0Messing/2,5Edelstahl
6. Wartung
Keine aggressiven Reiniger, Schichtprüfung pro Schicht nach HACCP.
7. Störungsbehebung
Falschauswurf → Erdung/Schwingung prüfen; Touch → Neu kalibrieren
8. Mitgelieferte Dokumente
Installationsanleitung PN30577904 | IPac-Broschüre PN30395822
1. Especificaciones
| Concepto | Dato |
|---|---|
| Modelos | M31R/M33R/M33RB/M34R |
| Material | Acero inoxidable SS304 |
| Frecuencia | 10KHz~1MHz multifrecuencia |
| Alimentación | AC100~240V 50/60Hz |
| Temperatura | -10℃~+45℃ |
2. Requisitos previos instalación
- Suelo nivelado, alejado de inversores
- Zona sin metal: estático ≥1,5×altura apertura, móvil ≥2×altura apertura
- Tierra independiente para evitar bucles
3. Montaje mecánico
Elevar solo por base, radio mínimo curvatura cable ≥120mm
4. Cableado eléctrico
| Cable | Sección |
|---|---|
| Principal | 0,75~2,5mm² |
| Control | ≥0,5mm² |
5. Puesta en marcha
Calibración pantalla encendiendo, prueba esferas certificadas Φ1,8Fe/2,0Latón/2,5Inox
6. Mantenimiento
No agua a presión ni productos corrosivos, test por turno para HACCP.
7. Solución averías
Rechazo falso → revisar tierra/vibración; fallo táctil → recalibrar
8. Documentación incluida
Manual simplificado PN30577904 | Folleto IPac PN30395822
1. Caractéristiques techniques
| Désignation | Valeur |
|---|---|
| Modèles | M31R/M33R/M33RB/M34R |
| Matériau | Inox SS304 |
| Fréquence | 10kHz~1MHz multi-fréquence |
| Alimentation | AC100~240V 50/60Hz |
| Température | -10℃~+45℃ |
2. Prérequis installation
- Sol plat, éloigné des variateurs
- Zone sans métal: fixe ≥1,5×hauteur ouverture, mobile ≥2×hauteur ouverture
- Mise à la terre indépendante
3. Montage mécanique
Lever par la base uniquement, rayon courbure mini câble ≥120mm
4. Câblage électrique
| Câble | Section |
|---|---|
| Alim | 0,75~2,5mm² |
| Commande | ≥0,5mm² |
5. Mise en service
Calibrage écran au démarrage, essai billes certifiées Φ1,8Fe/2,0Laiton/2,5Inox
6. Entretien
Interdiction jet haute pression, contrôle par poste conformité HACCP
7. Dépannage
Rejet intempestif → vérifier terre/vibration; écran HS → recalibrage
8. Documents fournis
Notice simplifiée PN30577904 | Brochure IPac PN30395822
This simplified installation manual details step-by-step mounting guidelines for METTLER TOLEDO M30 R-Series metal detectors (M31R/M33R/M34R), including site selection rules, conveyor matching, mechanical fixation, electrical wiring, grounding specification and post-install sensitivity test procedures. Designed for factory maintenance engineers and on-site installers to complete rapid equipment deployment on food, pharmaceutical and packaging production lines while complying with industrial detection installation standards。
