Material Removal Rate
Compute volume removal rate Q (MRR) from depth ap, feed f and speed v.
Inputs
Formula
Q = ap·f·v
Higher MRR usually trades off finish and tool life.
Fundamentals
Compute volume removal rate Q (MRR) from depth ap, feed f and speed v.
This tool computes Material Removal Rate from the formula: Q = ap·f·v
History
Manufacturing evolved with machine tools and CNC; cutting-parameter calculation is central to process planning.
Engineering applications
Used for cutting parameters, tooling and forming process design.
Glossary
| Depth ap | Input parameter |
| Feed f | Input parameter |
| Cutting speed v | Input parameter |
| MRR Q | Output result |
How to use
- Fill in Depth ap, Feed f, Cutting speed v in the Inputs section (watch the unit on each field).
- Click Calculate; the tool evaluates the formula shown above.
- Read MRR Q in the results area.
Formula · Worked Example · Knowledge
Formula
核心计算关系:Q = ap·f·v
输入变量:
- Depth ap
ap— mm - Feed f
f— mm/rev - Cutting speed v
v— m/min
输出结果:
- MRR Q
Q— cm³/min
假设/适用:Cutting params (v, f, a_p) must stay within tool/workpiece recommended windows.
Worked Example
根据公式 Q = ap·f·v,取 Depth ap = 2 mm;Feed f = 0.2 mm/rev;Cutting speed v = 100 m/min。
代入计算得:MRR Q = 40 cm³/min。
Key Points
- Cutting params (v, f, a_p) must stay within tool/workpiece recommended windows.
- MRR scales with feed speed, depth and width; sets required spindle power.
- Feed f = f_z·z·n; match per-tooth feed with spindle speed.
Parameters
Inputs
| Parameter | Symbol | Unit | Default |
|---|---|---|---|
| Depth ap (mm) | ap | mm | 2 |
| Feed f (mm/rev) | f | mm/rev | 0.2 |
| Cutting speed v (m/min) | v | m/min | 100 |
Outputs
| Result | Symbol | Unit |
|---|---|---|
| MRR Q | Q | cm³/min |
Applications
- Cutting parameters and speed
- Gear measurement (3-wire/base tangent)
- Blanking and deep-drawing process
FAQ
What formula does this tool use?
This tool computes per ISO / AGMA / ASME standard formulas: Q = ap·f·v
How accurate are the results?
Results match input precision, based on SI units and common engineering approximations; for critical duty re-check with a safety factor.
Where is it used?
Cutting parameters and speed